Built from Inside the Industry

We are not a generic software company that discovered the energy sector. Our team has worked inside AD plants, biogas facilities, and waste processing operations. We built Zebra EM because we lived the problem firsthand.

Our Story

Born from the Industry Itself

Zebra-EM was founded after our team spent years embedded in bioenergy and waste management operations and grew frustrated watching inefficiency persist simply because the right technology was not being applied.

Today we operate across 9 countries, have processed over 1.1 million tonnes of waste data and our CMMS platform manages 30K+ work orders every year.

Zebra-EM team at work
Recognition

Recognised for Real-World Impact

9+
Countries Active
40+
UK Sites Digitalised
50+
Projects Delivered
110K+
Work Orders / Year
1.1M+
Tonnes Processed / Year
3
Platform Products
Awards & Recognition
Winner
Environment 100
ESS Expo — Environmental Leaders & Innovators
Winner
CorporateLiveWire
Innovation & Excellence Awards
Winner
World Biogas Awards
AD Rising Star
Finalist
World Biogas Awards
Best O&M Support
Finalist
World Biogas Awards
AD Hero of the Year
Finalist
British Renewable Energy Awards
Smart Energy Systems
Finalist
Energy Awards
Digital Development of the Year
Our Approach

What Makes Zebra-EM Different

Built by Operators, Not Just Developers

Real Industry Experience

Our team has worked inside AD plants, biogas facilities, and waste processing operations, not just consulted on them. That firsthand knowledge shapes every solution we design and every decision we recommend.

On-site Deployment Experience

We have commissioned and configured systems at live industrial sites, working alongside plant operators and maintenance engineers on the ground. Deployments are handled by people who know what implementation looks like in a real operational environment.

Practical Implementation Focus

Every deployment is scoped around your existing site workflows, your team's day-to-day responsibilities, and the operational constraints specific to your plant. We configure around you, not the other way around.

SCADA + Operational Knowledge

We understand how your plant systems communicate, from sensor data and control logic through to process monitoring and alarm management. Solutions are built around how your site actually operates, not around generic software assumptions.

End-to-End Ecosystem Approach

From data connectivity and maintenance management through to process optimisation, our products are designed to work together across your operation. There is no need to stitch together separate vendors or manage conflicting systems.

Long-term Support Mindset

We stay involved after go-live, reviewing system performance, responding to site changes, and updating configurations as your operation grows. The same team that deployed your system remains your point of contact.

Real Industry Experience

Our team has worked inside AD plants, biogas facilities, and waste processing operations, not just consulted on them. That firsthand knowledge shapes every solution we design and every decision we recommend.

SCADA + Operational Knowledge

We understand how your plant systems communicate, from sensor data and control logic through to process monitoring and alarm management. Solutions are built around how your site actually operates, not around generic software assumptions.

On-site Deployment Experience

We have commissioned and configured systems at live industrial sites, working alongside plant operators and maintenance engineers on the ground. Deployments are handled by people who know what implementation looks like in a real operational environment.

End-to-End Ecosystem Approach

From data connectivity and maintenance management through to process optimisation, our products are designed to work together across your operation. There is no need to stitch together separate vendors or manage conflicting systems.

Practical Implementation Focus

Every deployment is scoped around your existing site workflows, your team's day-to-day responsibilities, and the operational constraints specific to your plant. We configure around you, not the other way around.

Long-term Support Mindset

We stay involved after go-live, reviewing system performance, responding to site changes, and updating configurations as your operation grows. The same team that deployed your system remains your point of contact.

Our Values

What We Stand For

Sector-First Thinking

Every platform decision is made through the lens of bioenergy operations. We design for AD plants and biogas facilities specifically, not generic industry templates adapted after the fact.

End-to-End Accountability

We manage the entire project lifecycle from scoping and deployment to post-go-live support. With one team and one point of contact, nothing gets handed off midway through.

Operational Honesty

We tell clients what will actually work at their site, not what makes the best proposal. If something is not the right fit, we say so before it costs time and money.

Long-term Commitment

Our relationship does not end at go-live. We stay involved, review system performance, and adapt configurations as sites grow and operational needs change.

Our Team

The People Behind Zebra EM

A focused, expert team with deep roots in bioenergy, industrial technology, and enterprise software.

Founders
David PayneFounder
David Payne
Co-Founder & CTO

Leads technical strategy, platform development, and project delivery. Background spans process engineering, PLC/SCADA systems, SaaS development, and automation across renewable energy and industrial sectors.

Mark ClaytonFounder
Mark Clayton
Co-Founder

Renewable energy specialist with 25+ years in anaerobic digestion, biogas, and sustainability. Drives business development and client relationships across international markets.

Team
RahulEngineering
Rahul
Digital Solutions Engineer

Platform engineering, SaaS development, and AI/ML solutions. Focuses on software architecture, system integrations, and data-driven product development.

AkshayEngineering
Akshay
Digital Solutions Engineer

SaaS platform development and AI/ML technologies. Delivers scalable digital tools and intelligent automation across the Zebra EM product ecosystem.

SalmanAutomation
Salman
Industrial Automation Engineer

PLC programming, SCADA systems, control panel design, and industrial troubleshooting. Also applies AI/ML within automation and control environments.

SupattraBiology
Supattra
Biology Specialist

Biological and process support specialist. Focuses on biological systems, data interpretation, and operational insight within anaerobic digestion environments.

KiaOperations
Kia
Executive Associate

Supports business operations across administration, invoicing, coordination, and marketing activities.

PeterFinance
Peter
Management Accountant

Oversees financial reporting, budgeting, and commercial administration.

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Your Operation

Whether you need to connect your systems, manage operations or optimise plant
performance, our team responds within one business day.

Responds within 1 business day· No commitment required· UK-based team